Aluminum CCR Line | Rod Continuous Rolling & Casting Line

The Continuous Rod Rolling & Casting Line from BRASSMACHINES represents the pinnacle of efficiency in producing aluminum wire rod. This innovative process integrates continuous casting and hot rolling into a single, seamless operation, directly converting molten aluminum into coiled rod. It eliminates traditional steps like billet casting and reheating, significantly reducing energy consumption and operational costs. Our line is perfect for electrical cable manufacturers and wire drawing plants, delivering rod with superior surface quality and consistent mechanical properties.

Learn Videos

Melting

Melting

Casting

Casting

Rolling

Rolling

Cooling

Cooling

Coiling

Coiling

Facing These Challenges?

Production Bottlenecks

Unable to meet market demand due to equipment limitations and inefficiencies.

High Operational Costs

Energy consumption and material waste eroding your profit margins.

Quality Inconsistency

Unstable product quality and difficult-to-break-through defect rates.

Equipment Integration Issues

Poor interoperability between different vendors' equipment, leading to high failure rates.

Low Automation Levels

Over-reliance on manual labor resulting in inconsistent output and higher operational costs.

We deliver more than just machinery – it's the complete solution to these challenges.

Our Solution: Panoramic Overview

A highly integrated, intelligently-driven modern production line

Interactive Process Flow

Charging

Automated Charging System

  • Precision weighing and batching
  • Continuous material flow
  • Reduced manual intervention
Melting

Efficient Melting Process

  • Regenerative burner technology
  • Optimized thermal efficiency
  • Uniform temperature distribution
Refining

Advanced Refining

  • Online degassing and deslagging
  • Electromagnetic stirring
  • Precise composition control
Continuous Casting

Precision Casting System

  • Automatic level control
  • Precision cooling of casting wheel
  • Uniform and dense billet structure
Continuous Rolling

High-Performance Rolling

  • X-stand Y-type three-roller mill
  • Micro-tension control
  • Process lubricant system
Cooling

Controlled Cooling

  • Air/water cooling system
  • Precise temperature control
  • Optimized mechanical properties
Coiling

Automatic Coiling

  • Dual-position coiler
  • Tension-free winding
  • Uniform coil formation
Packaging

Automated Packaging

  • Weighing and labeling
  • Protective wrapping
  • Ready for shipment

Efficient Melting & Refining System

  • Regenerative combustion technology (Energy saving up to 25%)
  • Automated charging system
  • Electromagnetic stirring for uniform composition
  • Online degassing and deslagging

Precision Continuous Casting System

  • Automatic level control for consistent quality
  • Precision cooling of casting wheel
  • Uniform and dense billet structure
  • Continuous operation with minimal downtime

High-Performance Continuous Rolling System

  • X-stand Y-type three-roller mill configuration
  • Micro-tension control for dimensional accuracy
  • Advanced process lubricant system
  • Extremely high dimensional precision

Fully Automated Intelligent Control System

  • Full-line PLC integrated control
  • Real-time monitoring and traceability of key parameters
  • Remote diagnostics and maintenance capabilities
  • Data analytics for process optimization

Why Choose Us & Technical Specifications

Our Unique Advantages

"Turnkey" Project Delivery

From civil engineering guidance to production commissioning, we take full responsibility to ensure your peace of mind.

Excellent ROI

Our solutions deliver significant improvements in productivity and efficiency.

Production Increase > 10%
Energy Consumption Reduction > 25%

Global Service Network

We provide 7x24 online support and rapid spare parts supply to ensure your continuous production.

Technical Specifications

Parameter Specification
Applicable Raw Material Pure Aluminum, Aluminum Alloy
Input Specification Aluminum Ingot, Remelting Ingot
Output Specification Φ9.5mm / Φ12mm Electrical Aluminum Rod (Customizable)
Designed Capacity 20,000 - 100,000 tons/year (Customizable)
Number of Rolling Stands 13 Stands (Customizable based on requirements)
Control System Fully Automated PLC + HMI Interface

CONTACT US

If you have any queries, get in touch today! Don't hesitate. We try to take the extra step for our customer satisfaction.
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