• Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner
  • Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner
  • Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner
  • Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner

Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner

Professional mass combustion system for aluminum melting furnaces. Low NOx emissions, minimal aluminum loss, reduced CO₂. Suitable for 5-60 ton aluminum melting and holding furnaces.
Description

Mass Combustion System for Aluminum Melting Furnaces

Advanced in-furnace mixing technology with low NOx emissions and minimal aluminum loss

Technology Overview

Our mass combustion system utilizes in-furnace air-fuel mixing with air duct controlled flame channels, creating dispersed and rotating flames within the furnace. This technology increases furnace temperature for efficient melting and holding operations while maintaining low emissions.

Technology Highlights

In-Furnace Mixing Technology

Air and fuel are mixed directly within the furnace chamber, controlled by specialized air ducts that create optimal flame patterns.

  • Dispersed and rotating flame patterns
  • Uniform temperature distribution
  • Enhanced heat transfer efficiency

Low NOx Emissions

Advanced combustion design minimizes nitrogen oxide formation, meeting stringent environmental standards.

  • Reduced environmental impact
  • Compliance with emission regulations
  • Cleaner operation

Minimal Aluminum Loss

Optimized combustion parameters significantly reduce aluminum oxidation and dross formation.

  • Higher metal yield
  • Reduced material waste
  • Improved product quality

Technical Specifications

Parameter Specification
Application Small aluminum melting furnaces and pure holding furnaces
Fuel Types Heavy oil, diesel, coal tar, LPG, natural gas
Furnace Capacity Melting furnaces: 5-15 tons, Holding furnaces: 5-60 tons
Melting Rate 2-4 tons/hour
Energy Consumption 25-65 kg/ton aluminum
Exhaust Temperature <150°C
Control System Microcomputer (PLC) automatic control

Application Areas

Aluminum Melting

Efficient melting operations for aluminum alloys with minimal oxidation

Holding Operations

Maintain optimal temperature for extended periods with low energy consumption

Recycling Facilities

Ideal for aluminum scrap melting with excellent efficiency

Foundry Operations

Consistent performance for casting operations

Key Benefits

Low NOx

Emissions

Environmentally friendly operation with minimal nitrogen oxides

Minimal

Aluminum Loss

Reduced oxidation and dross formation for higher yield

Reduced CO₂

Footprint

Lower carbon dioxide emissions compared to conventional systems

25-65 kg/t

Energy Efficiency

Optimized fuel consumption for cost-effective operation

  • Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner
  • Mass Combustion System | Aluminum Melting Furnace | Low NOx Burner

4000

+
Sqm Fotory Size

20

+
Years History

500

+
Items Monthly Production

About Us

For 20+ years, Brassmachines has been committed to providing production solutions tooverseas customers in the range of metal (mainly copper, brass, aluminium) hardwareproduction and processing.Copper/ brass bar, wire and hardware production lines areour most experienced projects. On the base of 20+ yearscooperations with stable andreliable domestic factories, Brassmachines had grown as one of the most professionalproduction line solution provider in the metallurgy and metal industry.Let us know your production purpose and idea, and we can customize a completeproduction solutions including not only all necessary equipment, but also thoroughttechnical support such as factory layout design, equipment installation guidanceequipment operation training and after-sales support.
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Our Process

Our streamlined process ensures efficient project delivery from initial consultation to final implementation.

Our Advantages-Brassmachines

Our Advantages

Our professional process ensures the highest quality service and customer satisfaction.We look forward to working with you.Because we are able to provide customers with the best product solution, we can satisfy their needs perfectly.

Provide one-stop turn-key solution, include but not limit to plant design, proposal, manufacturing, shipping, installation and commissioning services

Long-term technical support, long-term machine warranty

Over 20 years experience specialized in manufacturing melting & casting production line for brass copper and aluminum.

Our machines have been export to over 40 countries.

FAQ

Frequently Asked Questions - Find answers to common questions about our products and services

Q1. How can I get a quotation?

A. Leave us massage with your purchase requirements and we will reply you ASAP. And you may contact us directly by Trade Manager or Telephone.

Q2. Can you provide customized machine or SPM (Special purpose machine)?

A. Yes, we provide smart solutions for our customer, in order to increase efficiency.

Q3. Can you provide training for operation machines?

A. Yes, free training in our factory is available.

Q4. How about your price?

A. Send me details about what you need, you will get the best price for the best machine. The price is competitive over the world.

Q5. What's your warranty terms?

A. One year warranty for normal use and we supply maintenance for free.

Q6. What kind of payment methods do you support?

A. We accept payment methods such as L/C, T/T, DP, DA and so on.

Q7. Do you have a professional technician?

A. Yes, our company has a team of professional engineers from Taiwan.

Q8. What is the technology adopted by the machines in your factory?

A. Our factory adopts mature Italy sub technology.

CONTACT US

If you have any queries, get in touch today! Don't hesitate. We try to take the extra step for our customer satisfaction.
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